Component Degreasing Machines
    VERY HIGH PRESSURE ROTATING JETS SINGLE DOOR / DOUBLE DOOR DEGREASING MACHINE    
    High Pressure Rotating Jets - Single/Double Door Degreasing System
HIGH PRESSURE ROTATING JETS : DM-028
   
     
   
Robust - Heavy Duty Body / Structure

The ADITRON rotary jets high jet pressure spray washing machine is designed to wash / degrease and rinse components in a single cabinet. Robustly fabricated from 6 mm mild steel plate, the machine comprises a front loading wash cabinet located over heated media sumps with manual or a pneumatically actuated optional - vertical sliding door to the front. Electric heating is standard.

Energy Efficient

As far as possible the complete resoirvoir of the machine is insulated with 50 mm mineral / glass wool slabs held in position and protected by an outer skin of 20’s gauge, galvanized sheet metal, finish painted with metal primer and 2 coats of final painting - to customer specifications.

Enhanced Performance of ADITRON Rotating Jets Machine

Cleaning / Degreasing / Washing is achieved by direct & indirect impingement of high pressure media, hot (70-80° C) your selected detergent solution, delivered at a nominal 4 - 5 bar pressure by means of spray arms rotating around a mesh basket containing the compnents - the parts to be cleaned. The imported stainless steel nozzles with ‘Vee’ pattern jetting is fitted to the spray arms, set in line such that the sprays merge to provide all round coverage as the spray arms rotate - as explained in the photograph Schematic Spray Pattern of the Aditron Rotating Jet Machine.

The upper spray rotating arm that jets from above and all sides, has a slow rotary motion, achieved by means of a leakless coupling and a gear drive. The slow rotation motion aids jet penetration, eliminates shading and generally improves cleaning efficiency. The jet driven lower spray arm is located beneath the load bearing rails and jets upwards to clean the underside of components.

Carrying the Components in Heavy Duty Baskets with Wheels

Load bearing rails within the ADITRON machine are aligned with similar rails located on an external fixed platform or mobile trolley for basket bogie transfer, alternatively, roller track may be fitted in the rails. Nominal load weight for manual transfer is recommended. This can be increased dramatically. (Optionally, power load transfer is available at extra cost).

This design overcomes all problems faced by the customers in the rotating Basket plants of rotating loaded heavy basket - stopping at location and loading unloading problems - this design is faster - more effective - efficient.

Filtration

Return flow filter baskets are fitted as standard with the option to fit in line particulate filtration between the pump and the jets with filteration system attachment elements available from 800 microns to 10 microns.

Oil Skimming

A Motorised skimmer or Special type oil skimmer is offered to the wash sump to periodically remove surface oil contamination from the cleaning solution.

Steam / Fume Extraction at extra cost - if required

Steam extraction by means of a bifurcated fan is fitted as optional or a condenser unit may be fitted.

EFFICIENCY

Efficient cleaning is achieved by direct and indirect impingement by high volume hot detergent, delivered under high pressure from rotating spray bars. These contain ‘VEE’ pattern jets which merge the spray to ensure 100% coverage of the washing space. High heat input gives rapid heat up time and fast temperature recovery.
Components rapidly “FLASH” dry on removal from the ADITRON machine.

LOW RUNNING COSTS

Efficient insulation of the reservoier and total covered unit outer surfaces keeps heat inside cabinet, with heat loss during load/unload operations being prevented by a shed plate covering the integral sump. The machine uses a recirculating hot water system containing as little detergent keeping chemical costs low.

Spray System of Degreasing Machine
Schematic Spary System of Degreasing Machine

CONTROLS AND ANCILLARY EQUIPMENT

ADITRON Degreasing / Washing / Cleaning Machines are supplied complete with a fully wired control panel containing safety features with relays, contractors and cycle timers. The panel door houses an interlocking isolator, cycle start and emergency stop button, on/off
heater switch and indicator lights. On most machines standard fittings include temperature control, temperature and pressure indicator gauges, a 1½ “ sump drain valve, a large clean-out door and a removable perforated return flow filter.

   
   

Spray System of Degreasing Machine
Spray System of Degreasing Machine

   
For more Photographs see pages 7 & 8.
Page 1  2  3   4  5  6  7  8  of 8